Process Parameters Optimization of Resistance Spot Welding of Galvanized Steel Using Taguchi Method

Abstract

Spot welding is a resistance welding process for joining metal sheets by directly applying opposite forces with pointed tips. The current and the heat generation are localized by the form of electrode. The amount of heat produced is a function of current, time and resistance between the work pieces. The present work attempts experimental investigations to study influence of important process parameters of resistance spot welding on weld strength, current and cycle time are varied at three different levels for different thickness and manufactured specimens are tested for weld strength.. Experiment have been conducted as per Taguchi method and fixed the levels for the parameters Analysis of variance (ANOVA) and F-test has been used for determining most significant parameters affecting the spot weld parameters.